maximum input current, as stated on the rating label. To permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath or on top of the charger. The green ground wire in the AC input wiring must be connected to the charger ground stud (Identified by a green dot and ground symbol). A JIC type switch can only be factory installed and it is available in a B, C or D size cabinet. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. portion of output connector or un-insulated battery terminal. FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. Home Delivery World will be held June 14-15 in Philadelphia, and brings together the worlds most innovative final mile delivery stakeholders and technologies that will revolutionize the eCommerce supply chain. Chargers | Exide For non Z models contact your local GNB service representative. permanently connected to the mains supply. The polarity of the charger plug must be the same as the battery connector. FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. Careful consideration must be taken when connecting this charger, to a generator. NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. supplied with the battery, prior to charging. USE COPPER-CLAD ALUMINUM, ALUMINUM OR COPPER CONDUCTORS ONLY. The charger will not operate in a reversed polarity condition. SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. they are displayed when no battery is connected. Those who have not received electrical professional knowledge training may not allow the electric forklift charger housing to be opened for maintenance to prevent a safety accident. Proper installation is important in order to achieve good charger performance and long troublefree operation and to prevent damage to the charger and batteries. It will then enter into force 20 days later and start applying after 42 months - allowing plenty of time for the industry to implement the changes and for standardisers to produce or update the necessary harmonised standards. 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. 9.1.2.2 80 % CHARGED LED 9.1.1 DELAY STAGE 9.1.1.1 This LED indicates that the charger is ON. Refer to Appendix A (on page 19) for a complete list of codes. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. It is modern and works with all batteries up to 85 Ah. The floor mounting must be done with #3/8-16 UNC bolts (steel rack) or #3/8 lag screws and anchors (concrete floor). When changing the taps on the input side between 1) 120, 208, 240 VAC or 2) 208, 240, 480 VAC (single phase input), be sure to change the wires and/or jumpers according to Figure 1 (page 4). mains supply and the isolator is locked in the off position. h)This charger is factory set to charge flooded lead-acid batteries only. DANGER - Risk of electric shock. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. Do not connect the next battery before you see indication OFF/FCA. The charger will not operate in a reversed polarity condition. - B 170 77.1 7 10 6 8 3.5 5 C.F. Australia, FMH, The V Series Li-ion Battery Forklift, with optimized perfomance and reliability, advanced safety features and a powerful and efficient L-ion battery system, is now in worldwide production and shipment. The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. You can even use it for maintenance charging of most vehicle or leisure batteries. SHOW LESS . Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. 1.5The charger is used exclusively by the original user and by no other persons. error message by depth exide charger - Forkliftaction | About Us member exclusive content. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. Do not expose the charger to rain or snow. The DC charging cable has a commonly used battery plug or receptacle. It is a requirement to ground the chassis while the charger is connected to AC power. Exide -GNB 2100 HP - high frequency charger GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. The generator must be capable of at least four Only a trained person should operate this equipment. United States, Bluestar Global Logistics, This change should be done by a qualified electrical contractor. Check the contents of the package against the delivery slip before disposing of the shipping package. Take it to a qualified GNB service center. g)The charger is NOT for outdoor use. 7.2.1 JIC SWITCH ASSEMBLY. The SCR100 chargers are delivered on skids for easy handling using a fork lift truck. Chargers | Exide Chargers What are Chargers? GNB shall not be obligated to reimburse the original user or any other person for any work performed. Proper installation is important in order to achieve good charger performance, long troublefree operation and to prevent damage to the charger and batteries. Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). 1.2The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. Installation must only be carried out by suitably qualified personnel, and in accordance with current local and national wiring, The unit should be positioned using lifting equipment, placed under, Battery leads should not be altered without prior consultation with, The charger should be sited in a cool, dry, well-ventilated location, away from corrosive fumes and humid atmospheres. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. Ensure that battery and charger are matched. Given that we're at LogiMAT in Stuttgart, Germany, it's no surprise that this week's news has some European flavour. Home Exide Battery Charger tn80dx080 1 Solutions there is no problem just want to go over setup 6a Exide Battery Charger 7001207 0 Solutions Is a wiring diagram available for Exide NPC 18-3-9 Exide Battery Charger NPC 18-3-950L 0 Solutions need manual for exide model ES3-12-850 charger Exide Battery Charger ES3-12-850 0 Solutions The relay closes thirty minutes after the charger reaches gassing voltage. 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If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. What are the effects of the individuality of the forklift battery? The DC charging cable has a commonly used battery plug or receptacle. European Parliament last week passed the new EU Machinery Regulation. | , Standard drawings, professional and technical teams, Win the witness of thousands of enterprises, How to deep discharge inspection of forklift battery, The main point of adding water to the forklift battery. Do not disassemble the charger. Home Delivery World USA 2023 - only two months left! I have a battery charger that is displaying the above codes. Indication FdC and FAULT LED is on. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. Final details will not be available until the legislation is published in the EU Official Journal in July. Step 4: Check the battery charging current The stud is designed for a 3/16 hardware. After electrical connection is completed, the charger is ready for operation. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. hbbd``b`@i&`,? a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. Login to open 5.3 AC VOLTAGE CONNECTIONS 6.0 DC OUTPUT To connect the input AC voltage, route the AC conduit through the knockout hole provided. The front panel has STOP, =, EDIT and INFO buttons. SHOW MORE . To connect the input AC voltage, route the AC conduit through the knockout hole provided. CAUTION: DO NOT EQUALIZE MORE OFTEN THAN REQUIRED BY THE CONDITION OF THE BATTERY, AS SPECIFIED IN THE BATTERY MAINTENANCE INSTRUCTIONS. CAUTION: USE MINIMUM 75C WIRING. For battery sizes not listed, contact your local GNB service representative. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. Continued use of a defective charger after discovery of a defect will void all warranties. The HP range of high-frequency chargers offers optimal charging while consuming less power. Subscribe Now to access D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. can you help me please..charger was today delivered. The charger is NOT for outdoor use. The diode file of the multimeter can also be used to determine the break. Heli forklift battery specification sheet. How to replace the battery in the battery forklift? The inspection and maintenance of the charger is very important in the daily use of the electric forklift. According to the above steps, if the voltages at both places are normal, switch the multimeter to DC voltage, the black test pen is connected to the A position, the red test pen is connected to the D position, and the universal display should show DC power of about 36V, if the voltage is very low. a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. 100% 8 Hour Charger Rated to fully recharge a 100% discharged battery within 8 hours. What is the voltage of the forklift battery? 3.3 Chargers DC fuse blown. Enter your email address and check your inbox. (Section 9.1. According to the French ministry of foreign affairs, about 90 million international visitors visited in France in 2019, and tourism makes up 8% of the country's gross domestic product. Any claimed defect is subject to GNB's inspection and judgment, after the defective product has been returned by the original user at its expense to GNBs designated point of shipment. 278 0 obj <> endobj Do not expose the charger to rain or snow. Given that we're at LogiMAT in Stuttgart, Germany, it's no surprise that this week's news has some European flavour. You are about to leave the Exide Global site. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. The charger is NOT for outdoor use. In no event shall the original user be entitled to recover for contingent expenses resulting from but not limited to, telephone calls, telegrams, travel expenses, lodging, duties and taxes, labor, rental or replacement equipment, loss of business or profits or other commercial losses. Take it to a qualified GNB service center. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. C 12.75 22.25 22.25 23.65 23.65 31.50 NOTE: Mining chargers are equipped with a drip cap and four lifting eyebolts for sling lifting. Lead-acid battery safety precautions and storage instructions, Electric forklift battery repair work list, About battery forklift charging battery cover to open the problem. Box 1, Salford Road Over Hulton, Bolton BL5 1DD United Kingdom Tel: 44.1204.661.230 Fax: 44.1204. The product purchased or leased under this agreement shall be used exclusively by the original user and its employees and by no other persons and, therefore, there shall be no third party beneficiary to this warranty. GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. Technical specifications Exide 12/5.5 TEMPERATURECOMPENSATING INCLUDED "), IMPORTANT OPERATING AND SAFETY INSTRUCTIONS, 9.1 SCRFLX Charger Functional Description, APPENDIX A: SCRFLX BATTERY CHARGERS. For battery sizes not listed, contact your local GNB service representative. In order to permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath and on top of the charger. "A%i_ 4]Y8xA)DPFc(9a@)JJI}Hxvxq%Qh1WZ"&8;$skmZe'h7+|FF3_pMpA&(%:t0l=w]; 22 May 2020 14:53. have a minimum clearance overhead of eight, inches (8"), ensuring ventilation is not obstructed at the rear intake. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. EXCESSIVE EQUALIZING MAY DAMAGE THE BATTERY. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. The charger must be connected to either a single phase, or three phase, 50 or 60 Hertz ( 2%) AC power source. Step 2: Check if the transformer has output A charge can be stopped by pressing STOP and resumed by pressing STOP again. The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. g)The charger is NOT for outdoor use. 7.1 Fault and Display Codes 8. e)Only qualified personnel should operate or service this equipment. Keep the manual in a s afe and c onvenient, It is advisable to thoroughly read the information on battery safety. PAGE 3. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. 10. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. Contact us for help. IMPROPER GROUNDING CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK. does it work correctly with a battery connected? Significant savings can be made on energy and operating costs and in CO 2 output. Figure 3 applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. A LCD display guides you through the charging operation, and high-visibility LEDs show charge status at a glance. . Disconnect the DC and AC plugs and check that the charger board is not burnt out or damaged. Fault and Display Codes . Step 3: Check if the rectifier module has output 0 Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. (DIM.B) Instr. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. 9.1 JIC . APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS Pages 21-31 Instr. Exide Technologies SCRFLX User Manual Kalmar USA, WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL SUCH AS. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. - FIGURE 3: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY) L1 L1 L3 L2 L3 L2 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L1 L3 L2 L3 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L3 L2 Instr. It remains closed for approximately ten minutes. 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. Contact us for help. In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. Do not disassemble the charger. Incorrect, UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-06-475T1Z SCRFLX-06-600T1Z SCRFLX-06-750T1Z SCRFLX-06-865T1Z SCRFLX-06-965T1Z SCRFLX-06-1050T1Z 134 SCRFLX-12-475T1Z SCRFLX-12-600T1Z SCRFLX-12-750T1Z SCRFLX-12-865T1Z SCRFLX-12-965T1Z SCRFLX-12-1050T1Z SCRFLX-12-1200T1Z TYPE LBS KGS 5 7 4.5 6 2.2 3 C.F. j)Do not disassemble the charger. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. ri0hG7?kuy&3kao=`#oJ^._0SSFO=hv0"4?GOGDRHD&?pI.\g\&JCn`@4[8w+3LL.2|?fi ?Of^jhRYhg`iz"{vpLL2_F8_RcY];u(itj{. thx welder libor Posted 22 May 2020 14:53 Discussion started by Libor_Tobolak California, United States libor tobolam Post a Reply Report this post Having trouble using the Discussion Forums? After the voltage rises to 20V or higher, restore the links of J2 and J3 on the circuit board. Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. The end user will have to install two separate push buttons to the appropriate terminals on the Remote Stop / Equalize circuit board (see schematic 4120-66-68650-50) and locate them to a. convenient location for use. e)Only qualified personnel should operate or service this equipment. - C.F. Ensure that battery and charger are matched. Replacement and exchange parts will be warranted for a period of ninety (90) days. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. d)If the battery is unplugged during charging, the charger will indicate OFF/FCA. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. In the "ON" position, AC power is supplied to the charger but the door cannot be opened. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. As part of its New Energy initiative, HC Forklift America Mitsubishi Heavy Industries (MHI) has taken an ownership stake in energy specialist PolyCharge. 5 Jan 2011 21:20. i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Before proceeding check which transformer tap configuration you have. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. Indication LO/rEJ or HI/rEJ and FAULT LED is on. Incorrect re-assembly of the charger may result in an explosion, electric shock or fire. Have the charger examined by a GNB service representative or local qualified service facility. DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023, Mitsubishi Heavy Industries invests in PolyCharge, Posted